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Landfill Gas Power
Project
MRWMD Landfill Gas
Renewable Energy Program Benefits
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Printer Friendly Brochure
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Landfill Gas
Most Controllable of Green House Gases
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Captures >
9,000 tons of methane per year, removing emissions
equivalent to 33,760 vehicles
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CO2 Offset
from avoiding use of fossil fuels > 27,000 tons per year
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Project
Revenue, Expenses, Tax Credits
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California
Energy Commission Renewable Energy Credits
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U.S.
Department of Energy Renewable Energy Production Incentives
History of the
MRWMD Landfill Gas-to-Energy Project
In
1983, the Monterey Regional Waste Management District (MRWMD)
began capturing approximately 864,000 cubic feet of gas per day.
The methane gas was used as the sole source of fuel for two
Waukesha engine generators that delivered an average of 1200
Kilowatts (kW) of electrical energy to Pacific Gas & Electric
Company.
EMCON Associates
designed the well field and promoted the project. Perennial
Energy, Inc. designed and installed the original engine
generator system. The project was developed by Palmer Capital of
Chicago and financed by the Bank of New England.
In 1986 the MRWMD acquired the engine system, and EMCON
purchased the gas rights and collection system.
In 1994, the
project was expanded. A new 3,200-sq.-ft. building was
constructed to house up to four engine generators and switchgear
equipment. A third generator was installed, enlarging the
overall production capacity of the facility to 2,100 kW. The
expansion of the project enabled the District not only to
produce enough power to meet all of its own needs but also to
generate a greater surplus of electricity to sell to P G & E.
The 1994 expansion
of the project was designed by District staff, the Paul Davis
Partnership, and Applied Power. It was constructed by Daniels
and House Construction.
The Caterpillar
engine was supplied by Quinn Caterpillar. Financing was provided
through Monterey Regional Waste Management Authority bonds.
In 1998 the landfill gas building was named after Michael N.
Coulias, retired District Equipment Maintenance Supervisor, who
was primarily responsible for the successful operation of the
LFG facility from 1984 -1997.
Instruments
monitor each well and collect data to allow maximum production
and ensure minimum gas emissions from the landfill to the
environment. As part of the District’s environmental monitoring
program, probes have been installed to detect migrating landfill
gas.
The Monterey Peninsula Landfill was the first in the U.S. to use
Austrian-made Jenbacher engines. They were installed in 1997,
1998 and 2002. These engines are designed to burn landfill gas
and are used extensively in Europe and other parts of the world.
Currently, the
system collects 1.5 million cubic feet of gas per day from a
100-acre area containing refuse buried for nearly 40 years. It
includes 41 horizontal and vertical gas wells in the active
areas of the landfill.
In early 2006 the
District installed a new CAT 3520 landfill gas engine to replace
the existing 3516. The new unit delivers twice the amount of kW
as the original engine.
The District’s
four engine generators consume the landfill gas as fuel to
produce 4,400 kilowatts of electricity, enough to power all the
operations on site. The surplus is sold to P G & E, providing
electricity to more than 3,400 homes.
By using its own
power, the District saves approximately $230,000 per year.
Annually, gross revenues from the project are $1,400,000. This
includes a U.S. Department of Energy Renewable Energy Production
Incentive payment.
Heat exchangers
capture waste heat from the radiators and send it to District
buildings for heating and to produce hot water.
The District is a “Partner” in U.S. EPA’s Landfill Methane
Outreach Program.
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Engine Specifications |
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H1 Caterpillar
3520C (2006)
V-20 5,263 Cubic Inches
1660kW @ 1,200 RPM
20 Cylinders
Fuel Consumption: 370 cfm |
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1 Jenbacher
JGS 320 with
KATO Alternator (2002)
2,970 Cubic Inches
1,060 kW @ 1,800 RPM
20 Cylinders
Fuel Consumption: 370 cfm |
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2 Jenbacher
JGS 320 with
KATO Alternator (1997 & 1998)
2,970 Cubic Inches
987 kW (2) @ 1,500 RPM
20 Cylinders
Fuel Consumption: 370 cfm |
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Building Size |
3,700 s.f. |
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Equipment |
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1Caterpillar 3520C |
1.6 MW |
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3Jenbacher
320 |
1,000 kW
ea. |
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Costs |
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Building |
$1,500,000 |
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Switchgear |
$400,00) |
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Engines
(4) and Installation |
$4,000,000 |
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Total Cost
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$5,900,000 |
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Other Equipment Data |
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Blower/Compressors |
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Hoffman |
2000SCFM (1) |
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Gas Filter |
3 Tier, 1 Micron Upright |
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Radiators |
4 Amercool, 15 H.P. Units |
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Heat Transfer |
3 Heat Exchanger |
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Overhead Crane |
10-Ton Crane Pro |
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Switchgear |
Enercon |
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